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This excessive size reduction is counterproductive. Energy is wasted in the production of heat, throughput is restricted, and particles become too small. Most newer hammermills are equipped with an air-assist system that draws air into the hammer mill with the product to be ground.
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The hammermill is then used to further crush these small pieces into particles of less than 3 mm or 1/8 inch diameter. The small scale hammer mill seen above is essentially a steel drum containing a vertical or horizontal cross-shaped rotor on which pivoting hammers are mounted. The hammers are free to swing on the ends of the cross.
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A hammer mill is an essential machine in the pharmaceutical and food processing industries. You can use it to crush, pulverize, shred, grind and reduce material to suitable sizes. Even though there are many types of hammer mills, the working principle is still the same.
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The screenless hammer mill uses air flow to separate small particles from larger ones. It is designed to be more reliable, and is also claimed to be much cheaper and more energy efficient than regular hammermills. The design & structure of the hammermill is always determined by the end use.